Shenhua Printing Materials Knife Plate Spring Pad: Construction of Digital Quality Inspection and Full-Process Traceability System
In the current era where the quality requirements for die-cutting consumables are becoming increasingly stringent, the traditional manual inspection mode has problems such as low efficiency, large errors, and difficulty in traceability, making it unable to meet the needs of large-scale and refined production. Shenghua Printing Materials has taken the lead in building a digital quality inspection and full-process traceability system, using technological means to achieve precise control and traceability of the quality of die-cutting plates and spring pads, providing customers with transparent and highly reliable product guarantees.
In the quality inspection process, Shenghua Printing Materials has introduced AI visual inspection equipment and high-precision mechanical performance testers to replace traditional manual inspections. The AI visual inspection system can conduct 100% inspection of the size accuracy, surface flatness, and edge cutting quality of the spring pads, with an identification accuracy of 0.01mm, capable of accurately capturing tiny flaws that are difficult for the naked eye to detect; the high-precision mechanical performance tester automatically completes the detection of core indicators such as rebound rate, compression permanent deformation rate, and wear resistance, and the data is uploaded to the cloud database in real time, avoiding errors in manual recording. At the same time, the system automatically determines whether the product is qualified or not, and non-conforming products directly enter the rework process, preventing defective products from entering the market from the source.
In the construction of the traceability system, Shenghua Printing Materials assigns a unique traceability QR code to each batch of die-cutting plates and spring pads. Customers can scan the QR code to view the complete information of the product, including the batch of raw material procurement, production equipment parameters, production time, quality inspection data, storage environment, logistics information, etc. In addition, the traceability system is also linked to the qualification information and test reports of raw material suppliers, ensuring that every link from the source to the end of the product is traceable. If customers encounter problems during use, the technical team can quickly locate the problem through the traceability code and formulate targeted solutions, significantly improving the efficiency of after-sales response.
The implementation of the digital quality inspection and traceability system has enabled the pass rate of die-cutting plates and spring pads from Shenghua Printing Materials to stabilize at over 99.9%, providing customers with an ultimate transparent quality experience and strengthening the cooperation and trust between both parties.